At the Centre of Intelligent Manufacturing (CIM), we harness the transformative potential of additive manufacturing (AM) to redefine how large-scale maritime components, such as metal propellers, are designed and produced. By integrating advanced robotic systems, sustainable practices, and innovative post-processing techniques, we are setting a new benchmark for efficiency, precision, and environmental stewardship in manufacturing.
Our Approach
Additive manufacturing at CIM focuses on leveraging cutting-edge technologies to produce high-quality components that meet the exacting standards of the maritime industry:
- Robotic WAAM and Laser Systems:
We employ Wire Arc Additive Manufacturing (WAAM) and laser-based systems to print large-format metal parts with precision and efficiency. These robotic systems enable the production of intricate geometries and robust structures that were previously unachievable through traditional methods. - 3D CAD Modeling and Toolpath Generation:
Our engineers use advanced 3D CAD software to model complex marine components. With intelligent toolpath generation, we ensure precise material deposition, optimizing the additive process for speed and accuracy. - Post-Processing Innovation:
We focus on developing efficient and effective post-processing methods, including machining and surface finishing, to enhance the quality and performance of manufactured components. These methods reduce lead times while ensuring the highest standards of durability and performance. - Sustainability and Material Efficiency:
Additive manufacturing inherently minimizes material waste by using only the necessary amount of raw material for each component. By eliminating traditional casting methods, we further reduce energy consumption and environmental impact.
Key Benefits
Our additive manufacturing capabilities deliver transformative benefits for the maritime industry:
- Material Savings: By eliminating the need for molds and excessive material removal, AM reduces waste by up to 70% compared to traditional casting and machining.
- Rapid Production: WAAM and laser systems enable the production of large-scale components in significantly shorter timeframes, accelerating project timelines.
- Customizability: Complex geometries and bespoke designs can be easily manufactured, offering unprecedented flexibility to meet specific client needs.
- Enhanced Performance: AM-produced components are optimized for strength, weight, and hydrodynamic efficiency, resulting in better performance and longer lifespans.
Applications
Additive manufacturing at CIM has a wide range of applications, including:
- Metal Propellers: Precision-engineered propellers for various vessel types, tailored for optimal performance and sustainability.
- Marine Components: Custom parts for vessel retrofitting, maintenance, and new builds.
- Complex Structures: High-precision structures that benefit from reduced weight and enhanced strength.
Innovation in Action
Our projects showcase the power of additive manufacturing in solving real-world challenges:
- Printing Large-Scale Metal Propellers: Using WAAM, we have successfully produced full-scale propellers with complex geometries, eliminating the need for traditional foundries and casting processes.
- Sustainable Manufacturing: Our methods have significantly reduced energy consumption and raw material usage, advancing the maritime industry’s sustainability goals.
Collaborate with Us
At CIM, we are committed to pushing the boundaries of what additive manufacturing can achieve. Whether you are seeking to innovate with new designs, optimize existing processes, or adopt sustainable practices, our expertise ensures success.
Let us transform your manufacturing challenges into opportunities for innovation. Partner with us to experience the future of sustainable, precise, and efficient manufacturing.